Motoport Ultra II Air Mesh Kevlar vs. the Aerostich Roadcrafter
by Pete A. for webBikeWorld
When I returned to riding a few
years ago I became very interested in trying to identify the best
protective clothing available.
The usual first choice for many riders is leather, but leather didn't
enter into my decision making because I thought that leather clothing
wouldn't keep me cool enough in warmer weather. Leather also has a
certain image that just wasn't me. So with leather no longer under
consideration, I began my investigation, which turned out to be very
educational and interesting.
Being a big believer in the saying “you get what you pay for" (if you
are lucky), I began to
work my way through the protective apparel offering of various
manufacturers (the usual suspects). I wasn't comfortable with what
I found, so I kept moving up the food chain of price and hopefully,
quality.
One product stood out because it was frequently referenced by other
riders as being THE ultimate in protective riding gear. That
product was the Aerostich Roadcrafter one-piece suit, so I went to their
web site and read everything I could find about their products. I ended up buying a
Roadcrafter suit in the "Hi-Viz" lime color -- expensive and worth
it, in my opinion.
However, there was a problem. Whenever the temperature rose
above 70 degrees (Fahrenheit) or so, at slow speeds or stop and go
traffic, the heat build up was excessive and made wearing the suit
extremely uncomfortable.
I figured that there had to be another way -- another product that
would minimize the heat problem, so even though I had over 800+ bucks
invested in my “'Stich”, I resolved that I would look for something that
would be more comfortable to wear in what I consider to be normal riding
temperatures and conditions.
A group of us were scheduled to ride up to the Americade
rally
together and I figured there would be a plethora of vendors whose
products could be evaluated. And what was this “Mesh” protective
clothing that I had heard of, yet knew nothing about? Americade
seemed like the right place to start if heat and riding comfort was a
factor.
My education began in earnest on the way up to Americade when a good
friend accidentally let the arm from his “Poly Titanium Mesh Something”
hang too close to a muffler. In a nutshell, the arm of jacket
pretty much melted to nothing. I was speechless.
One of the guys riding with us is a Doctor and as we were looking
over the remains of melted arm on the jacket, he said “and you should
see what happens when they melt on to you or in to you from the friction
caused when the poly material comes in contact with the road during a
get off”.
Doc finished his comment by saying something along the lines of “it’s
not fun trying to extract this melted plastic from a road rash wound”.
Hmmm...it might not be fun for him but I'm sure it's even less fun for
the guy you're pulling it out of..." I thought. This episode really got me
to thinking about materials for riding gear.
So I stopped by just about every vendor I found at Americade and looked at their
mesh products -- and there were quite a few. The bottom line is that in every case, the products
these folks were selling was a “poly” something. And where I come
from, “poly” means plastic and plastic melts. The Doc's comments
certainly left an impression with me...
There was the one that boldly proclaimed that their product
was made from “Poly-Titanium” mesh. Note: when a manufacturer
refers to "Poly", it usually means Polyurethane, and it melts if it gets hot
enough. Now this is the good part. Almost all of these garments
are imported, so their material content must be listed. So all you
need to do is read the label because the contents must be disclosed.
You need to know what your protective clothing is actually made of as
compared to a manufacturers marketing buzz word.
When I got home from Americade I went back to the web and poured
through a lot of manufacturers' hot air and dead ends, and everything
was poly this or that. There was the one that boldly said their
product was “Poly-Titanium” mesh. Note: There is no chemical
substance known as “Poly-Titanium”, at least that I'm aware of.
One day while surfing the web, I happened across a small manufacturer
called Motoport. One day while surfing the web, I happened across
a small protective clothing manufacturer called Motoport and discovered
that they sold garments made from Kevlar. "Hmmmm... Kevlar --
bulletproof vests -- let's give this a look.......".
After what I think was a good amount of “due
diligence”, I bought one of their Ultra II Air Mesh Kevlar 3/4-length
jackets, along with a pair of their pants and liners for each, so now I
am the proud owner of both the Aerostich Roadcrafter one-piece and the
Motoport Ultra II Air Mesh Kevlar outfits.
Most riders do not have the luxury of having both of these high-end
products for comparison -- and they are, in fact, actually quite
different. So I thought it might be helpful to offer up a
side-by-side comparison of the products and give you the benefit of my
investigation of quality protective motorcycle clothing.
Owning both products has also given me the opportunity to exchange a
number of emails with other riders concerning protective clothing.
I thought it might be helpful if I reproduced some of that Q&A here,
taken from various email exchanges and online discussion groups where
I've answered questions about what I have learned about top end riding
gear.
The bottom line is this: there is a big difference between these two
top-of-the-line products.
Here's a sample email correspondence; this one is typical of the
questions I've been asked:
"I've been really mulling over the “'Stich” vs. Motoport" thing.
You've been the first I've heard that have had both. Had a few questions
for you. How is the armor? I've heard the 'Stich armor is
excellent; have heard the Motoport armor is not as good and doesn't stay
in place as well - may be a fitting issue? I've heard some
horrendous things about ordering/customer service/receiving the correct
order, etc at Motoport. Any comments based on your experience?
How are the pants to (put on and take off)? I commute almost every
day and the 2-piece Roadcrafter was attractive because of the ease of
on/off. Don't want to fight with the gear that I use daily.
Do you have the mesh or the regular Kevlar? Not sure which one to
purchase. I've heard their Kevlar breathes extremely well, but may
want the Kevlar mesh due to the Georgia humidity?
I heard the jacket is very bulky? While I do want protective gear, I don't
want to feel too restricted - part of good gear, in my opinion, is
comfort and wear ability. Any way you could post some pics of your gear?
Sorry for all the questions, but again, I've been debating this
choice for months and would like to purchase in the next 1-2 months.
Thanks for any info."
And my response:
"Those are valid questions, some of which I can answer. First, I
don't think I can post a photo - merely because I am something of a
Techno-Dork. Photos of both products are on their respective web sites
and are representative. I will try to dig up some photos of me in my
“'Stich” and the Kevlar Mesh.
My Aerostich one-piece is the lime yellow with black marks on shoulder
and knees. My Motoport is black pants and 3/4 jacket and is their Ultra
II Air Mesh Kevlar. I might have the sequence of words naming their
product wrong, but you get the drift. It is their top-of-the-line
product, the Ultra II Air Mesh Kevlar, two pieces, pants and 3/4 jacket.
Keep this in mind: between Aerostich and Motoport Ultra II you are
talking about the very top of the line in protective gear. Some very
experienced riders will tell you X is the best, others will swear that Y
is by far superior, some will say they will only wear brand Z, while
some will say “What, Me Worry?” and wear a T-shirt, shorts and flip
flops.
Only you can decide and you will need to come to your own
conclusions. Roadcrafter (garments) are more (common) than Motoport gear
but that does not make one or the other conclusively better. But there
are fine points of differentiation.
Aerostich clothing is more common and widely used, while Motoport is a small
company and their products are not as common. In fact, their marketing leaves a lot to
be desired, but not their product. I believe that with all protective
gear, as a general rule, you get what you pay for. Don't skimp with your
protective gear. I often say: What does a skin graft cost?? You get the
picture.
Why do I have both?
I bought the Aerostich first because I was convinced I was buying the
best. I bought (the) Motoport Ultra II Air Mesh Kevlar because I felt it
was equally high quality and being mesh, met my year around riding
needs.
The thing that pushed me over the edge was the Kevlar material. It is something completely different and to the best of my knowledge no
other company produces a Kevlar riding pant or 3/4-length jacket. Some
manufacturers say they use Kevlar thread, but so what? What about the
rest of the garment?? That is, to borrow a phrase, “where the
rubber meets the
road”.
Although I had the Aerostich and I was very proud to wear it, I got so hot
that it took the joy out of riding, and that is what drove me to
investigate alternatives. After what I believe was a very in-depth study
of all the products out there (you name it, I looked at it), I stumbled
across the Motoport Ultra II Air Mesh Kevlar by accident while surfing
the internet for information about protective clothing.
I examined every vendor of protective clothing I could find at Americade
and other rallies, and at every motorcycle store I went to. The BMW of
NY dealer carries REV'IT! clothing and some Italian gear that is extremely
high quality. webBikeWorld.com has a current
review of a REV'IT! 3/4
jacket that is very highly rated (and I bought a pair of REV'IT! gloves
and they are top quality.
Appearance:
In regard to the Aerostich, (people have said to me) "That looks as if
it is really hot....is it?" to which I say "quite so".
In warmer weather I would wear a T-shirt and
shorts under the 'Stich, and when I took it off I would be soaking wet
and very over heated.
I assure you, the sight of me getting out of a one piece “'Stich” in a T-shirt, shorts and motorcycle boots and totally drenched in
sweat was......"a look" all its own. With the Motoport Ultra II I am
never too warm, even on a hot day in low or no speed…..why? It’s the
mesh, it really works. I think it’s safe to say that with the Motoport,
I look like a LEO and that’s OK with me. Interestingly, I have had
several women approach me and say: "Hey, nice motorcycle pants". (So
right there your decision should be easy, eh. <G>)
Armor: The products are quite different in this department. The Aerostich
has something akin to football shoulder pads and the shin guards an ice
hockey goalie would wear. Their suit has external reinforcement patches
over the shoulders, forearms, seat, and lower legs, plus a choice of
different armor pads inside (Aerostich charges extra for hip and back
armor).
They use something called a "viscoelastic" foam which is soft and
pliable for comfort, but supposedly instantly becomes firmer during a
sudden impact. To me it feels bulky and rigid but so what….. you DO feel
protected.
The Motoport armor feels lighter and has a different structure; I
would say a little more flexible, but still firm, and once again, you DO
feel very protected. For what it’s worth, their armor has a European
quality endorsement and in the long run that may be worth something.
The Motoport product is called “Tri-armor” and it uses a laminated 3-layer
sandwich of stiff outer foam, soft plastic shield, and soft “memory”
foam inside and is constructed very differently from the “'Stich”. Worth
noting, there seems to be more areas of your body actually covered by
armor ... in the Motoport product as compared to the Aerostich product. Motoport has photos that show how their armor is positioned on a body. There is a difference between the total amount of area protected by
armor as compared to the Roadcrafter.
Another point of difference: Motoport suits are approved by the
international racing organizations for rider wear. Aerostich is not.
This means something -- what, I am not sure, but it means something and
appears to grant Motoport a higher level of endorsement and protection,
because in those circles, money is not an issue. Cost of materials to
manufacture the products has got to play a factor.
I read somewhere that
500 Denier Cordura costs about $3.50 per yard, but lets be fair and
double that number to $7 per yard. Mesh Kevlar is $52.00 per yard and
the stretch Kevlar is $72.00 per yard. This may be the main reason Aerostich
doesn't use Kevlar. Just imagine how cheap it must be to use the
so-called protective “Poly” products that are in the $145 dollar
jackets!
Weight:
In terms of weight, the armor on the Roadcrafter probably weighs more. Is that good?
Not necessarily. If I had good vs. good side by side and
one was physically lighter in weight, I would go with the lighter one. I
assure you, I feel safer in both, but I feel more comfortable in all
around weather changes in the Motoport as compared to the “'Stich”,
because the Roadcrafter does not breathe (period) and the 500 Denier
Gore-Tex and Cordura (fabric) seems stiff. And gee, isn’t Cordura a
plastic in one form or another?? I think so.
Actually, the Kevlar mesh is pretty stiff also. Helpful hint: An easy
way to loosen up both of these excellent products is to go to a
Laundromat and throw them into a big dryer WITH NO HEAT, and let the
machine tumble the goods. What comes out will be a little more broken in
and slightly more flexible.
If anything, I feel the armor on the Motoport stays in place better than
the “'Stich”. It *may* be possible that the Motoport armor is more
technologically advanced than Aerostich. Having both, I would bet that
it is. Interestingly, after being worn a few times the Motoport armor
tends to mold to your shape and I like that. The suit becomes a custom
fit, “your suit” so to speak.
Customer Service:
Aerostich customer service is very, very good. I too have heard mixed
reviews about Motoport's customer service, but I think it comes down
to the luck of the draw.
As far as I'm concerned, I couldn't have been treated better by
both Motoport and Aerostich. I am sure they each have their “moments”. My
take on Motoport is that it is a rather small operation and comes
replete with all the problems of a small company. I don't think you
should worry about customer service. It is the product you want to focus
on.
After wearing the Motoport pants for several months they developed a
defect in a zipper. I called them, they said "SO.....send it to us". I
sent the pants next day air, Motoport repaired it the day they got it,
and sent it back next day air. Can't beat that.
Order lead time:
Unless you are lucky and they happen to have your size on hand, you need
to give each of them time to build your suit. This is especially true of Motoport. Every Ultra II Air Mesh Kevlar garment is
custom-made-to-measure for the rider. I got lucky because when I called
and asked how long it would be for a suit, and gave them my
measurements, the (customer service representative) said that I might be
fortunate. The Portland Police Department had just cancelled an
order for one of their motorcycle officers who would no longer be riding
bikes and his size was close to an exact match for mine. Apparently Motoport supplies Kevlar mesh riding gear to more than a few police
departments.
Putting on Pants:
I have Oxtar boots and I had to remove the boots to get my left leg into
the 'Stich. I do NOT have to remove the boots to put the pants on with
the Motoport. Nice feature!
Although I found getting into the 'Stich to
be awkward at first, I got used to it with a little practice and you
would also.
The one piece suit is a bit stiff and takes (some time) to loosen up. That trick with the dryer is helpful. The Motoport is a two-piece outfit, so the jacket is nothing to put on, and the pants are
pretty much the same two zipper procedure as a “'Stich”, but easier,
because they are pants and not a one piece jump suit. After a bit of
wearing they both loosen up a bit.
Riding Seasons:
If you are going to use this gear every day, you must consider the
seasonal changes in the temperature. With the Motoport Kevlar mesh you
are going to be comfortable in the heat of summer because it really is
mesh and there is lots of air flow. When it gets cooler, say in the 40’s
you might put a liner in, and you would be comfortable. I have the
liners for their jacket and pant. Liners are extra cost and I think
represent a good value because it turns the mesh into an all season
riding garment.
I was not comfortable wearing the Roadcrafter, in anything over 75
degrees (Fahrenheit). If I was moving slow, and if the temp is above 80
(Fahrenheit), I was not at all comfortable, period. If it is cooler than
70 (Fahrenheit), you WILL be comfortable in the “'Stich”.
Wearability:
For me, the Motoport Kevlar mesh jacket is comfortable and flexible and
is LESS bulky than the “'Stich”. If I stop at a restaurant I can take
the jacket off and keep the pants on, something I routinely do. However,
I can also get out of my one piece Roadcrafter if I choose to do so.
Price:
Motoport Kevlar Mesh costs a little more than a 'Stich. I think I paid
about $825 and then about $200 more for the liners. However, when I
got the 'Stich, I paid extra for the back protector and hip pads so I
think it came to about the same. Have nooooo doubt, this is expensive
stuff, and worth every penny. Remember, when it comes to protective
riding gear, you really do get what you pay for. Pay a little, get
little protection. And then again, maybe this is overkill. Me, I would
rather error on the safe side.
Kevlar Mesh vs. Poly/Nylon anything:
I think the vast majority of protective clothing is laughable, in fact I
believe it is a cruel trick the manufacturers are playing on
unknowledgeable riders.
The bottom line is that Kevlar mesh will not melt when it skids on the
roadway or comes in contact with a muffler. It is possible for all other
garments to tear or melt from friction and could (not likely, but could)
melt into or onto you.
Aerostich garments come with a warning attached telling you to always
wear full clothing under their garment because of this melt on friction
possibility. Don't get me wrong, this is not an every day
thing.........but it does happen, particularly with the lower quality
stuff. Don’t even think about letting any kind of nylon product get
anywhere near a hot exhaust system.
Cleaning:
With the Motoport, you throw the WHOLE thing, armor and all, into a
washing machine and let it hang dry. With the “'Stich”, you remove all
the armor and then throw it into the wash.
Saving Your Hide:
That is the title of a section on the Motoport web site which presents
and dissects the matter of the tear strength of most fabrics known to
man. You owe it to yourself to read it and then factor what you learn
there into your decision making. I think they present the facts in a
straight forward fairly objective manner and you will judge for yourself
what is right for you and your budget.
Conclusion
When it comes to protective clothing, the truth is I don’t care what you
wear…….Aerostich, Motoport, Joe Rocket or you name it. Spend as much
money on buying the very best gear you can afford. You don’t want to
ever be in a situation where you are saying to yourself “Gee, I wish I
had bought better gear, because maybe I would not be in this hospital
bed or going in for my third skin graft”. You get the picture. Just wear
something. Anything is better than nothing. I hope I have answered your
questions and this is helpful.
Happy trails, Pete